Why ETC (Evacuated Tube Collector) Technology is better than the ‘old’ FPC (Flat Plate Collector) Technology?

The ETC or Evacuated Tube Collector technology is almost a decade old and has evolved may folds. This technology, though much superior and suitable than FPC or Flat plate collector technology, could not take-off being more expensive than FPC technology.

It will be obvious that the only advantage FPC ever had over ETC was lesser price.

But now a days, with recent worldwide advances in mass production techniques of evacuated tubes, ETC based systems are more cost effective than their FPC counterparts.

In other words, Flat plate collector systems are as obsolete as typewriters in the computer age.

Evacuated Tubes vs. Flat Panels: Which is Best?

Cost

Cost is typically the primary consideration. Collector for collector, evacuated tubes can cost around 20% to 40% more to buy than flat panel collectors. However when comparing price one should consider cost per BTU capacity, and consider year round performance. In cool climates, evacuated tube collectors will have a lower cost per BTU.

Shipping costs can be more with flat panels than with evacuated tubes as well, especially when ordering a package system. Evacuated tubes are modular, and can be shipped vertically, maximizing the usable space on a pallet. It always takes 2-3 people to install a flat panel collector whereas a evacuated tube collector can be installed by one person.

Location is also an important consideration to cost. In some regions, it make take more or less of one type of collector vs the other to heat the same amount of water. For example in a cool climate, you could need 2 or 3 flat panel collectors to produce the same heat as 1 evacuated tube collector. In really cold (under 50F) weather, flat panel collectors collect little or no heat.

Performance

Generally, evacuated tubes perform better in colder and/or cloudier conditions than their flat panel counterparts. This is because of the vacuum in the glass tube, which allows tube collectors to retain a high percentage of collected heat. They work well in freezing conditions where flat panels will not work.

However, in areas where heavy snowfall can be an issue, evacuated tube collectors will not leak much heat from the collector, and therefore will not melt snow and heavy frost as quickly as a flat panel collectors. Evacuated tube collectors in cold climates can be installed at a higher angle to better face the sun, and this, along with a separation between the tubes, allows snow to slide off more easily. A flat panel collector, on the other hand, will collect some heat through the reflected sunlight off snow & ice, rising above freezing and therefore melt the snow or heavy frost much quicker, even though it may not be able to produce any hot water in cold conditions.

For customers needing really hot water, for example, laundromats, car wash, manufacturing process etc. note that flat panel collectors will not reliably perform above 130-140F. Evacuated tube collectors can produce hot water up to 200F.

Due to the self-tracking design of evacuated tube collectors, they collect heat fairly evenly throughout the day starting within minutes of sunrise. Flat panel collectors must collect nearly all of their heat in the middle part of the day.

Design

Flat panels are typically designed with an unsealed enclosure. This can make them prone to condensation over time, which can result in corrosion. However, this largely does not impact the actual performance of a flat panel unless corrosion results, and is mainly a cosmetic downfall.

Flat panel collectors – if damaged, will continue to function, and can at times be repaired. Other times, the entire flat panel must be replaced.

Evacuated tubes, on the other hand, are sealed with a vacuum. This gives them their high heat retention properties, however, without this vacuum an evacuated tube collector performs very poorly. If a tube were to lose it’s vacuum, it is generally very easy to correct, and can be done easily by simply replacing the tube.

Installation

Evacuated tubes are typically less sensitive to sun angle and orientation than their flat panel counterparts. Their circular design allows sunlight to pass at an optimal angle throughout the day – from morning to night.

Flat panel collectors are more sensitive to sun angle, and may require the use of racking systems, or other elevations to maximize their production.

When considering which technology to use, consult your local dealer, or contact us directly. We will be glad to look at both technologies and see which is the best fit for your specific application.

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